How to choose the right sprayer nozzle - Hubei Carbon Additive Co.,Ltd

Published: December 7, 2021

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Under the heading “Perhaps Too Much of a Good Thing,” sprayer expert Tom Wolf says probably the biggest challenge about selecting the right nozzles for the field sprayer is having too much choice.

“Finding the right nozzle is a bit of a chore simply because there is an overabundance of supply,” says Wolf. “The fact is that they are all good. Of the half-dozen or so major manufacturers, they all produce good products with similar features. If you are looking for something that is completely better or has some magical feature, you’re probably not going to find it.”

Nearly every farm has at least one or two older pieces of equipment that still need to put in a…

Wolf, also known as The Nozzle Guy and who is a sprayer expert and scientist at Saskatoon-based Agrimetrix Research and Training, says there are a couple of important general points to pay attention to when shopping for nozzles. Those points include proper droplet size and properly sized nozzles.

First, you want a nozzle that will produce the proper droplet size for the product you are planning to apply. In general, a coarser spray will do a good job of applying just about any crop protection product, says Wolf. They provide good coverage with reduced drift.

“All you need to do is to be able to interpret the manufacturer’s spray table for spray quality,” he says. “For most of the major manufacturers, these tables will be found online.”

The second point is selecting the proper size of nozzle. “This becomes particularly important now with the increased interest in systems with pulse width modulation, generally referred to as PWM,” says Wolf. “PWM is really a new way of metering the liquid flow out of a nozzle.”

PWM utilizes conventional plumbing — a single boom line and a single nozzle at each location. Liquid flow rate through each nozzle is managed via an intermittent, brief shutoff of the nozzle flow activated by an electric solenoid that replaces the spring-loaded check valve.

Typical systems pulse at 10 hertz (the solenoid shuts off the nozzle 10 times per second) and the duration of the nozzle in the “on” position is called the duty cycle (DC) or pulse width.

If set at 100 per cent DC that means the nozzle is fully on, and 20 per cent DC means the solenoid is open only 20 per cent of the time, resulting in the nozzle flowing at approximately 20 per cent of its capacity. The ability to control the duty cycle is referred to as pulse width modulation.

If you have heard of the New Holland IntelliSpray, Apache, Case IH AIM Command and John Deere ExactApply, they are all examples of PWM nozzle systems.

Wolf says about one-third to one-half of his customers now use PWM systems. “When using it for the first time, it may require a bit of research to figure out how to properly size the nozzle for that system,” he says. “Large is good but you don’t want one that is too large.”

While it may seem a bit complicated, Wolf says it is best to call an expert for advice. Help is readily available “by making a couple of calls” to either a nozzle retailer or a specialist such as himself.

Field Editor

Lee Hart is a longtime agricultural writer, the editor of Cattleman’s Corner and a former field editor at Grainews.

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